The instructions provided on this website are not always detailed enough and are "my way" of doing things. Ask 10 different boat builders or woodworkers how to do 1 thing and you'll get 10 different answers.
!Website Retirement!
I make no income from this site, in fact it costs me a little to run it! I originally created this website when I built my first wooden boat, the website code is now 13 years old, and will require a complete rewrite to continue funtioning properly. With only 25 average daily page views, I feel that the website would not really be missed. If you wish to see this website continue please send an email to me at jim.kubik@jkwoodstudio.com.
Pirogue Materials & Cut List - 14 foot (hull only)
Plywood, Aquatek Marine
2 - 4’ x 8’ x ¼" Sheets
1 - 24" x 24" x ¾" Sheet
Hardwood, Kiln Dried
5 Board Feet - 4/4 (1") Spanish Cedar, Preferred Length - 6’, Preferred Width - 10"
9½ Board Feet - 6/4 (1½") Spanish Cedar, Preferred Length - 15’ (14’ minimum), Preferred Width - 5"
2 Board Feet - 8/4 (2") Spanish Cedar, Length - 24", Width - 5"
Annular Nails
Stainless steel, 1", 1½", 2"
Glue
DAP - Weldwood plastic resin glue
Epoxy
West System Marine Epoxy - 105 epoxy resin, 207 special coating hardener, 407 Low-Density Fairing Filler, 406 Colloidal Silica, 405 Filleting Blend, 403 Microfibers
West System is a brand name for marine epoxy. West System products include the base resin, several hardeners with differing properties, fillers, and supplies. Modern wood boats, built with epoxy resin systems, are now more durable and require less maintenance.
Paints & Varnish
INTERLUX - Pre-Kote Primer (White - for light finishes, Grey - for dark finishes), Brightside Polyurethane Paint, Goldspar Varnish (clear for UV/Gloss and satin), Brushing Liquid 333, Flattening Agent for One-Part Finishes
PETTIT - Unepoxy Standard Bottom Paint
Hull Template
7 feet along top edge, 10 inches high on flat side (mold line), 13 inches high at bottom of 45 degree angle, (make from any scrap plywood)
Mold
34½" top (includes ½" plys to acommodate clamps, see images on Form Hull page), 9¼" high, 25½" bottom with 1½" x 1½" notches to accomodate the chines, (make from any scrap ¾" plywood)
Cut List - 14 foot pirogue
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Plywood
- ¼" Aquatek Marine Ply: 1 - 4’ x 16’ (2 - 4’ x 8’ sheets, scarf Jointed) for hull sides & bottom.
- ¾" Aquatek Marine Ply: 2 - 16" x 12" (cut to 16" long triangle with a 12" wide base and 25° beveled side cuts) for breasthooks.
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Spanish Cedar
- 6/4 Spanish Cedar: 2 - 2" x 20" (cut to a triangle with 25° sides and 45° cut on top starting at point, sloping down) for bow stems.
- 6/4 Spanish Cedar: 2 - ⅞" x 1¼" x 14’ (since these are an important part of the hull shape they must be cut from 1 - 14 foot long piece) for chines.
- 6/4 Spanish Cedar: 2 - ⅞" x 1¼" x 14’ (after cutting and planning, a 1"wide x ¼"deep rabbet is cut into the 1¼" side) for sheers.
- 4/4 Spanish Cedar: 2 - 8" x ¾" x 33" (cut to fit hull sides) for seats
- 4/4 Spanish Cedar: 4 - 1½" x 1¾" x 6" (25° cut on 1¾" edge) for seat supports.